Battery Crush and Nail Penetration Test Machine
Comprehensive safety testing equipment for lithium batteries, combining crush testing and nail penetration testing in a single integrated system.
Product Overview
As lithium batteries become increasingly prevalent in electric vehicles, energy storage systems, consumer electronics, and power tools, ensuring battery safety under extreme conditions is paramount. This integrated test machine simulates two critical destructive scenarios: external compression forces and internal short circuits, providing comprehensive safety evaluation data for battery analysis.
International Reference Standards
- UL 1642 - Lithium Battery Safety Standard
- UL 2054 - Household and Commercial Batteries
- IEC 62133 - Safety requirements for portable sealed batteries
- GB 31241 - Safety requirements for lithium-ion batteries in portable electronics
- IEC 62660-2 - Lithium-ion cells for electric vehicles – reliability and abuse testing
- SAE J2464 - Electric and Hybrid Vehicle Battery Abuse Testing
- GB/T 31485 - Safety requirements and test methods for EV batteries
Key Features
- Integrated Dual Test System - Combines crush testing and nail penetration testing in one machine, improving testing efficiency and reducing laboratory equipment costs
- Precision Force Control - High-accuracy servo control ensures stable compression force and consistent test repeatability
- Real-Time Data Monitoring - Tracks battery voltage, surface temperature, force value, displacement, and test duration
- High Safety Protection - Includes explosion-proof test chamber, emergency stop system, remote operation capability, and safety observation window
Technical Specifications
| Test Items |
Parameters |
| Inner Chamber Dimensions |
415x450x460mm |
| External Equipment Dimensions |
800x700x1720mm |
| Inner Chamber Material |
SUS201 stainless steel plate |
| Inner chamber thickness |
1.2mm with Teflon lining |
| Outer Chamber Material |
1.5mm thick cold-rolled steel plate with painted finish |
| Observation Window |
250x250mm tempered glass |
| Exhaust Port |
100mm diameter |
| Pressure Relief Port |
200x200mm opening size |
| Door |
Single door opening to the left |
| Test Hole |
One 50mm diameter test hole on the left side of the equipment |
| Lighting |
Internal lighting installed in the machine |
| Sensor Resolution |
1/1000 |
| Unit Conversion |
kg, N, lb |
| Temperature Acquisition Range |
0-1000°C |
| Temperature Acquisition Channel |
1 channel |
Applications
- Lithium battery manufacturers
- Electric vehicle battery laboratories
- Energy storage battery testing centers
- Consumer electronics battery R&D departments
- Third-party testing laboratories
- Certification organizations
Product Image
Frequently Asked Questions
Q1: What types of batteries can be tested?
The system supports cylindrical, prismatic, pouch, and battery modules, widely used in EVs and energy storage.
Q2: Is the machine explosion-proof?
Yes. The machine includes a reinforced explosion-proof test chamber and multiple safety protections.
Q3: Can the system record temperature and voltage during testing?
Yes. The equipment supports multi-channel temperature monitoring and real-time voltage data acquisition.
Q4: Does the machine support customized configurations?
Yes. Nail diameter, test force range, and chamber size can be customized according to testing standards.
Q5: Is remote technical support available?
Yes. HongCe provides remote installation guidance and long-term technical support.
